创新故事

Mastic Bridge Deck

Newly paved bridge deck in Poland resists wear and tear with highly modified asphalt.
介绍

马祖里是波兰东北部地区,以其2000个冰后湖而闻名。虽然自然风光秀丽,但丘陵地貌(遍布湖泊、河流和溪流)并不适合修建新的道路。

挑战

In 2015, GDDKiA Olsztyn (asset owner) signed a contract with Budimex S.A. (general contractor) for a bypass and expressway around the city of Ostróda for a total of 1 billion PLN. The project consisted of several bridges, including an extra dosed bridge, MS-3 along DK16. The MS-3 bridge would be 28 m (92 ft) wide and span a total of 677 m (2,221 ft) – stretching over a creek, two existing roadways and two animal passageways. The construction required the highest quality, sustainable, and rut-resistant bridge deck pavement.

决议

The pavement solution came in the form of a HiMA technology-enabled mastic asphalt. A leading polymer modified bitumen (PMB) producer in Poland, Lotos Asphalt, formulated and produced the PMB. The final structure consisted of 25 cm (10 in) of the reinforced concrete bridge deck, waterproofed methyl methacrylate membrane, and two 4 cm (1.6 in) layers of mastic asphalt, including 11 modified with 45/55-80 HiMA. Asphalt mastic production temperature was between 190-210°C (374 – 410°F). The material experienced up to eight hours of transport at 200°C (392°F). Subsequently, it was compacted between 200-220°C (392-428°F). Despite the high polymer content, the contractor did not observe any particular difference from conventional mastic bitumen. The job was completed in 2017 and resulted in a permanent deformation-resistant bridge deck that continues to perform today.

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